Smart Plant is the industrial data platform that connects your PLC, stores your plant history, surfaces intelligence through apps your team chooses — and grows with your operation without ever changing vendors.
| Parameter | Value | Status |
|---|---|---|
| Feed Temperature | 85.3 °C | ● Normal |
| Separator Speed | 7,200 rpm | ● Normal |
| Oil Recovery | 96.8 % | ● Good |
| FFA Content | 0.08 % | ⚠ Watch |
Most plants generate thousands of data points every hour. Most are never seen by anyone who can act on them.
A four-person chain. Hours of delay. Decisions made on data that is already stale. And one sick engineer means the whole chain breaks.
Smart Plant sits between your automation and everyone who needs to understand it — transforming raw data into structured, accessible intelligence.
Choose the benefit that matters most to your operation right now. Each is delivered by a specific Smart Plant app — on one shared platform, one historian, one security model.
Smart Plant reports appear as a native panel within WinCC — no external software, no switching applications, no breaking the operator's workflow. The report looks and feels like part of the SCADA project. Because it is.
Smart Plant comes pre-configured for six process industries — specific report templates, KPIs and parameters ready from day one.
Different roles. Different needs. One platform. Select who you are to see exactly how Smart Plant answers your specific challenges.
Five industry-specific sample reports — complete with real process data, charts, KPIs and compliance records. Download free.
Request a live demo personalised for your industry and use case. We respond within 24 hours.
One unified platform. Five layers — from the real-time data bus at the core to user application suites at the top. Every layer has one job. Together they transform raw sensor data into operational intelligence.
Each layer serves a single, clear purpose. A customer can activate Report Suite on day one. Six months later they add Energy Suite — no new infrastructure, no new vendor. The platform is already there.
Five access points. One data source. Every stakeholder covered — from the operator at the SCADA screen to the director on a phone in another country.
Deploy Smart Plant on a small industrial IPC. Connect directly to PLC. Reports appear inside Siemens Unified HMI. No server. No network dependency. No SCADA required.
The same Edge IPC architecture extends to standalone OEM process modules and equipment skids — full reporting intelligence built into the module itself.
Smart Plant comes pre-configured with industry-specific report templates, KPIs and parameters — ready from day one.
Smart Plant turns your equipment into intelligent machines — giving your customers DCS-level reporting at PLC-level cost. Your competitors need an expensive DCS to match you. With Smart Plant, you are already ahead.
Most plants are trapped between a basic PLC and an unaffordable DCS. Smart Plant fills this gap — DCS-level intelligence at PLC-level cost, using open protocols.
| Capability | DCS-Based Competitor | Smart Plant OEM Partner |
|---|
System integrators, automation consultants, panel builders and regional distributors — Smart Plant gives you a world-class software product to offer every client.
See what Smart Plant reports actually look like — complete with real process data, charts, KPI boxes, compliance records and electronic sign-off.
Tell us about your plant and what you need. We'll design a personalised demo and respond within 24 hours.
Fill in the form and we'll respond within 24 hours to schedule your personalised demonstration.
Different roles. Different needs. One platform that answers all of them. Select your role to see exactly how Smart Plant works for you.
Smart Plant serves five distinct roles within a process plant organisation. Each gets a different benefit from the same platform.
OPC UA. S7. Modbus. Historians. WinCC projects. You know these. Smart Plant connects to all of them — and gives you a reporting layer you can configure without ever touching Crystal Reports again.
| Protocol | Devices Supported | Notes |
|---|---|---|
| OPC DA | WinCC, Wonderware, Citect, iFix, RSView | Classic SCADA integration, DCOM-based |
| OPC UA | WinCC Professional, TIA, any OPC UA server | Preferred — encrypted, platform-independent |
| Siemens S7 | S7-1200, S7-1500, S7-300, S7-400 | Direct PLC connection — no SCADA required |
| Modbus RTU | Drives, instruments, energy meters, sensors | RS-485 serial, up to 247 device addresses |
| Modbus TCP | Network-connected devices, Ethernet instruments | Modbus over Ethernet — no gateway needed |
| SQL Database | MS SQL, MySQL, PostgreSQL, SQLite | Connect existing plant databases and MES data |
Live production data. Automatic shift reports. WhatsApp alerts when something goes wrong. Smart Plant puts your plant in your pocket — without waiting for an engineer to extract the data for you.
Smart Plant gives you the same visibility over your plant that a DCS gives at ten times the price. The plant data was always there. Smart Plant makes it accessible.
Smart Plant embedded in your equipment means your customer gets full operational intelligence from day one. Your competitor's machine sits silent. Yours sends WhatsApp alerts, generates shift reports and shows performance in a browser. The difference is obvious. And permanent.
The OEM Partner Programme gives you everything you need to embed Smart Plant into your standard machine offering — training, technical support, deal protection and co-marketing.
You design and commission PLC/SCADA systems. Every plant you deliver needs reporting. Today you either recommend third-party tools — with no margin — or leave the client without a solution. Smart Plant changes that. Add it to every project. Earn additional margin on every deployment.
Simple enough that your engineers can configure it without iKONSTEL on site after the initial training.
Milestone-based deployment — you move at your pace, not ours. No big-bang go-live. No months of integration. First data flowing in days.
Real operational improvements from day one of deployment. The same plant. The same team. Completely different visibility.
Smart Plant does not replace your enterprise systems — it connects to them. Production data flows automatically from the plant floor into SAP, Power BI, MES and any other system your business runs on.
Design once. View anywhere. Distribute automatically. Smart Plant Report Suite turns your plant data into professional operational intelligence — without a specialist, without manual effort, without delay.
Most plants rely on one of three broken approaches. Each has a critical failure that costs time, accuracy, and visibility every single day.
No manual steps. No specialists. No application switching. Smart Plant Report Suite handles the entire pipeline from live plant data to formatted, signed-off, distributed reports.
Build your report once in Report Designer. It automatically deploys across all five access points. No rebuilding, no duplication, no format conversion.
Smart Plant Report Suite ships with pre-built templates across six functional categories — applicable to any process industry, any plant, any scale. The structure fits the role of every person who reads it.
Every report below is a real Smart Plant template — production-grade, data-connected, and ready from day one. Click each category to preview the report format, sections, and key outputs.
No one should have to ask "can you send me the morning report?" Smart Plant Publisher generates, saves and distributes reports automatically — on any schedule, to any destination, without anyone involved.
Different roles need different things from the same data. Smart Plant delivers each stakeholder exactly what they need — automatically, without anyone re-formatting or forwarding reports.
| Role | Report Designer |
SCADA Viewer |
Web Viewer |
Desktop Viewer |
Publisher (Receives) |
WhatsApp / Telegram |
Primary Use |
|---|---|---|---|---|---|---|---|
👷 Plant Operator SCADA Room |
— | ★ Primary | ✓ | — | ✓ | ✓ | Live data inside SCADA screen. Shift handover reports. |
🔬 QC Analyst Quality Lab |
— | — | ✓ | ★ Primary | ✓ | ✓ | Batch QC records, parameter trends, sign-off. |
⚙️ Automation Engineer Engineering |
★ Primary | ✓ | ✓ | ★ Primary | ✓ | — | Build templates, drill-down analysis, tag trend investigation. |
👨🔧 Maintenance Tech Maintenance |
— | ✓ | ✓ | ✓ | ✓ | ★ Alerts | Downtime reports, CIP logs, work order notifications. |
👔 Shift Supervisor Production |
— | ✓ | ★ Primary | ✓ | ★ Every shift | ✓ | Shift reports, sign-off approval, downtime alerts. |
🏭 Plant Manager Management |
— | — | ★ Primary | — | ★ Daily MIS | ✓ | Executive MIS, daily KPI summary, approval sign-offs. |
📋 Compliance Officer Quality & Compliance |
— | — | ✓ | ✓ | ✓ | — | Audit records, traceability reports, ISO documentation. |
🌍 GM / Director Executive |
— | — | ★ Any device | — | ★ Weekly / Monthly | ✓ | Multi-plant consolidated view, monthly management reports. |
Industrial reports are legal and regulatory records. Smart Plant Report Suite treats them that way — with electronic sign-off, tamper-evident storage, full audit trails and role-based access built into every report.
Industrial reporting has existed for decades. The question is whether your current approach delivers real-time data, automatic distribution, mobile access, and audit compliance — or whether it costs engineer time every single day.
| Capability | WinCC / Crystal Reports | Manual Excel | Third-Party Tools | Smart Plant |
|---|---|---|---|---|
| No-code report builder | ✗ Requires specialist | ~ Manual layout | ~ Varies | ✓ Drag-and-drop |
| Embedded inside SCADA screen | ✗ Switch application | ✗ | ✗ Not possible | ★ Unique capability |
| Web & mobile access | ✗ PC only | ~ Email attachment | ~ Some tools | ✓ Any device, anywhere |
| Automatic distribution | ✗ Manual send | ✗ Always manual | ~ Limited | ✓ Email + WhatsApp + Storage |
| Electronic sign-off & audit trail | ✗ | ✗ Not tamper-evident | ~ Some tools | ✓ Vault-locked, hash-verified |
| Pre-built industry templates | ✗ Build from scratch | ✗ | ✗ Build from scratch | ✓ 50+ ready day one |
| Multi-site consolidated view | ✗ Each plant isolated | ✗ Manual merge | ~ Complex setup | ✓ All plants in one view |
| Daily engineer time required | 45–90 min | 60–120 min | 15–30 min | 0 min — Fully automatic |
| Implementation time | Weeks | Ongoing manual effort | Weeks–months | ✓ Live in days |
We configure a working demo using your actual process — your equipment type, your report format, your distribution list. You see your shift report in your inbox before the session ends.
The plant speaks directly to the people who need to know. Process alarms, production targets, maintenance warnings — delivered instantly via WhatsApp, Email, Telegram or SMS.
Know where every kilowatt, every kilogram of steam and every cubic metre of compressed air goes. Track cost per unit of production. ISO 50001 aligned. Monthly reports automatic.
Close the loop between the plant floor and your enterprise systems. Production actuals flow automatically to SAP, Power BI and MES — no manual entry, no re-keying, no errors.
The intelligence layer. Your plant's own historical data — now working actively to improve performance, prevent failures and optimise every process parameter. Powered by AI Optimise.
Digital intelligence about every physical asset in the plant. Equipment records, maintenance history, calibration schedules and live performance data — all in one digital hierarchy.